| Customization: | Available |
|---|---|
| After-sales Service: | Have |
| Warranty: | 2 Years |
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Corn Flour Processing Production Lines
Hebei Yuanda Shuangxuan Technology Co., Ltd. stands at the forefront of innovation in corn flour processing production lines, offering exemplary solutions tailored to varying demands. With standardized capacity models producing 20, 50, and 100 tons daily, and the flexibility of creating bespoke large-scale assembly lines to fit any factory dimension, our technology is unparalleled. Utilizing dual cutting-edge processes-double-rotor hammer-type and roll-type crushing-our production line seamlessly integrates each stage, from corn intake and meticulous cleaning to water conditioning, peeling, crushing, efficient air separation, and precise packaging. This versatile system is crafted to excel in processing grains like corn, wheat, sorghum, and cassava, with exceptional proficiency in both dry and wet milling techniques.
Core Process Flow:
(Taking the 50 Tons/Day Production Line as an Example)
1. Feeding and Cleaning Section
Raw Material Hopper: Designed for pit feeding, this robust hopper accommodates raw materials such as corn cobs and dry corn, boasting a substantial capacity of over 5 tons.
Screw Feeder (Frequency Control): This advanced feeder ensures a steady flow of raw materials, perfectly aligning with the subsequent processes to maintain smooth operations and prevent clogs.
Vibrating Screen + Stone Remover: Our double-layer screening system excels in eliminating impurities like soil and stones, achieving a remarkable impurity removal rate of over 99%, thus ensuring raw material purity.
2. Water Conditioning and Peeling Section
Water Mixing Screw: Meticulously manages water addition with precision (error ≤±2%), elevating the corn's moisture content to 20%-25% to optimize peeling performance.
Double Rice Mills: Featuring 37kW high-power peeling capabilities, these machines deliver a single-machine output of 5-8 tons per hour, achieving a peeling rate of ≥95% and keeping corn bran grain content below 1%.
Buffer Bin (with Level Gauge): This bin expertly regulates the moisturizing time (30-60 minutes), ensuring thorough corn softening while reducing energy consumption during crushing.
3. Crushing and Packaging Section
Double-Rotor Crusher (Core Equipment):
Hammer-Type Crushing: Equipped with a standard 1.0mm screen plate and an impressive hourly capacity of 8-10 tons, this system allows swift screen changes between 0.5-1.5mm (completed in just 10 minutes), catering to diverse coarse and fine powder needs.
Roll-Type Crushing (Optional): Perfect for ultra-fine crushing (particle size ≤60 mesh), this option yields a finely uniform powder, ideal for high-end food processing applications.
Pulse Dust Collection Air Network: This system simultaneously captures dust during crushing, minimizing pollution, recovering valuable corn bran by-products, and boosting yield by 1%-3%.
Automatic Packing Scale: Engineered for efficiency, this scale supports the automatic weighing and packing of 25kg/50kg bags, with an impressive accuracy error of ≤±50g and a remarkable efficiency of ≥200 bags/hour.
| Equipment Type | Double-Rotor Hammer Crusher | Roller Crusher |
| Crushing Principle | High-speed hammer impact + screen cutting | Double-roller extrusion + shearing |
| Application | General-purpose crushing (corn flour, cassava flour, etc.) | Fine grinding (wheat flour, sorghum flour, etc.) |
| Particle Size Range | 0.5-1.5mm (adjustable) | 0.3-1.0mm (fine-grained) |
| Production Capacity | 5-15 tons/hour per unit | 3-8 tons/hour per unit |
| Maintenance Cost | Hammer lifespan ≥500 hours, low replacement cost | Roller skin lifespan ≥800 hours, professional debugging required |
At Hebei Yuanda Shuangxuan Technology Co., Ltd., we specialize in the production of state-of-the-art grinding equipment exceeding 15KW. Our comprehensive product range includes a suite of equipment for feeding, dust removal, and conveying systems. We offer complete solutions that encompass the design, manufacturing, and installation of grinding processes, as well as feed systems and auxiliary equipment. We excel in electric control cabinet design and assembly, providing cutting-edge solutions for automation upgrades and a variety of other business needs. Our equipment is renowned for its versatility and efficiency, serving a broad spectrum of industries including feed processing, pepper powder processing, cellulose processing, and micro-grinding applications within the food, medicine, and chemical industries. Favored by high-end clients and widely acclaimed by users, our products stand as a hallmark of quality and innovation.
Hebei Yuanda Shuangxuan Technology Co., LTD., established in the vibrant year of 2003, has soared to become a pioneering and esteemed leader in the research and manufacturing of shredders within China. Distinguished by a robust portfolio of invention and utility model patents, our company stands proudly recognized as one of 'Hebei Province's Science and Technology Small and Medium-sized Enterprises,' an accolade conferred by the esteemed Hebei Province Science and Technology Department. In the year 2017, our commitment to innovation was further acknowledged when we were honored as a Provincial Enterprise R & D Institution, achieving the prestigious Level B classification.
In 2018, we proudly achieved the ISO quality system certification, a testament to our unwavering commitment to excellence. The following year, in 2019, our dedication to innovation and cutting-edge technology was recognized when we were honored with the prestigious designation of a "high-tech enterprise" by the state.
Q:Can this crusher machine be customized?
A:Yes, we will try our best to meet your needs. If you have any special requirements, such as logo customization, please contact us. We will do our best to meet your needs as soon as possible.
Q:Why should you buy from us not from other suppliers?
A:Our company set development, manufacturing, after-sales service in one, strong technical force and we have a professional manufacturing team.We warmly welcome you to visit our factory in the future!
Q:Are you manufacturer?
A:Yes, we are manufacturer with more than 20 years' experience, and can supply any spare parts for the machine.
Q:If we are traders, may we get your permission to open a shop in our local area?
A:Sure, we're not just serving individuals, stores, and ranchers
Q:Does you have stock now?
A:Yes we have enough stock to meet your larger orders.
Q:Can you provide more information about production and quote the best price?
A:Of course, but first we have to confirm your needs. According to your needs, we will design the most suitable processing procedures for you. Once confirmed the machine, we will quote our best price.
Q: How can I know your machine working well?
A: Before delivery, we will test and adjust the machine working condition for you, then you can use directly when you get it.
Q: Do you have a ISO certificate?
A: For every model of machine, it has a ISO certificate.
Q: Warranty period
A:We provide 2 years warranty, and provide online guidance
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