| Customization: | Available |
|---|---|
| After-sales Service: | Have |
| Warranty: | 2 Years |
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Corn Flour Processing Production Lines
Hebei Yuanda Shuangxuan Technology Co., Ltd. is at the forefront of delivering comprehensive solutions for corn flour processing production. Our offerings include three standardized capacity models to suit various production needs: daily outputs of 20 tons, 50 tons, and a staggering 100 tons. For facilities with unique requirements, we also offer customized large-scale assembly lines tailored to your factory's dimensions. Our production line is engineered with dual technical routes: the innovative double-rotor hammer-type crushing and the precise roll-type crushing. This extensive process encompasses every stage from corn receiving to cleaning, water conditioning, peeling, crushing, air separation, and final packaging. Perfectly suited for processing corn, wheat, sorghum, and cassava flour, our production lines excel in meeting diverse production needs, including both corn dry crushing and corn wet milling.
Core Process Flow:
Example Process for a 50 Tons/Day Production Line
1. Feeding and Cleaning Section
The Raw Material Hopper boasts a robust capacity of ≥5 tons, accommodating a variety of raw materials such as corn cobs and dry corn, and supports efficient pit feeding.
Our Screw Feeder, equipped with advanced frequency control, ensures the smooth conveyance of raw materials, maintaining alignment with subsequent processes to avert any potential blockages.
Our Vibrating Screen coupled with a Stone Remover effectively provides double-layer screening to eradicate impurities like soil and stones, achieving an impurity removal rate of ≥99%, thus guaranteeing the purity of raw materials.
2. Water Conditioning and Peeling Section
The Water Mixing Screw is crafted to precisely control water addition, maintaining an error margin of ≤±2%. It efficiently moisturizes corn to reach 20%-25% humidity, significantly enhancing peeling efficiency.
Our state-of-the-art Double Rice Mills employ 37kW high-power peeling technology, achieving a peeling rate of ≥95%, and maintaining a remarkably low corn bran grain content of <1%, with a single-machine hourly output of 5-8 tons.
The Buffer Bin, equipped with a Level Gauge, meticulously manages the moisturizing duration between 30-60 minutes, ensuring thorough corn softening and reducing crushing energy consumption.
3. Crushing and Packaging Section
Double-Rotor Crusher - The Heart of Our Equipment
The Hammer-Type Crushing mechanism features a standard 1.0mm screen plate with an impressive hourly capacity of 8-10 tons. It supports swift screen replacements, ranging from 0.5-1.5mm, completed within a mere 10 minutes, to meet diverse coarse and fine powder specifications.
Our Optional Roll-Type Crushing is designed for ultra-fine crushing, achieving a particle size ≤60 mesh, producing finely uniform powder, ideal for high-end food processing requirements.
Our Pulse Dust Collection Air Network ensures synchronized air suction during crushing, minimizing dust pollution, recovering valuable corn bran by-products, and boosting yields by 1%-3%.
The Automatic Packing Scale supports seamless weighing and packaging of 25kg/50kg bags, with precision error ≤±50g and remarkable efficiency of ≥200 bags per hour.
| Equipment Type | Double-Rotor Hammer Crusher | Roller Crusher |
| Crushing Principle | High-speed hammer impact + screen cutting | Double-roller extrusion + shearing |
| Application | General-purpose crushing (corn flour, cassava flour, etc.) | Fine grinding (wheat flour, sorghum flour, etc.) |
| Particle Size Range | 0.5-1.5mm (adjustable) | 0.3-1.0mm (fine-grained) |
| Production Capacity | 5-15 tons/hour per unit | 3-8 tons/hour per unit |
| Maintenance Cost | Hammer lifespan ≥500 hours, low replacement cost | Roller skin lifespan ≥800 hours, professional debugging required |
Our company expertly manufactures high-performance grinding equipment exceeding 15KW, alongside a full suite of complementary machinery, including state-of-the-art feeding, dust removal, and conveying systems. We offer comprehensive solutions encompassing grinding process design, meticulous manufacturing, and seamless installation of complete equipment sets, catering to diverse needs. We specialize in the sophisticated design and assembly of electric control cabinets, providing cutting-edge automation upgrades and a host of other expert services to enhance operational efficiency and productivity. Our company's advanced equipment finds widespread application across various sectors such as feed processing, pepper powder production, cellulose processing, as well as the food, pharmaceutical, and chemical industries. Renowned for precision and reliability, we are the trusted choice of high-end clients and a broad user base, ensuring superior results in the micro-grinding domain.
Hebei Yuanda Shuangxuan Technology Co., LTD., established in 2003, proudly stands as a pioneer in the field of shredder technology in China. With an illustrious track record of innovation, our company holds numerous invention and utility model patents. We have been recognized as a 'Hebei Province Science and Technology Small and Medium-sized Enterprise,' a distinguished title awarded by the Hebei Province Science and Technology Department. In 2017, we achieved the esteemed status of a provincial enterprise R&D institution, proudly ranked at Level B, a testament to our commitment to research and development excellence.
Our company proudly achieved the prestigious ISO quality system certification in 2018, reflecting our unwavering commitment to excellence and quality. Furthermore, in 2019, we were honored to be recognized as a "high-tech enterprise" by the state, underscoring our innovative prowess and leadership in technology. These accolades are a testament to our dedication to maintaining the highest standards in our industry.
Q:Can this crusher machine be customized?
A:Yes, we will try our best to meet your needs. If you have any special requirements, such as logo customization, please contact us. We will do our best to meet your needs as soon as possible.
Q:Why should you buy from us not from other suppliers?
A:Our company set development, manufacturing, after-sales service in one, strong technical force and we have a professional manufacturing team.We warmly welcome you to visit our factory in the future!
Q:Are you manufacturer?
A:Yes, we are manufacturer with more than 20 years' experience, and can supply any spare parts for the machine.
Q:If we are traders, may we get your permission to open a shop in our local area?
A:Sure, we're not just serving individuals, stores, and ranchers
Q:Does you have stock now?
A:Yes we have enough stock to meet your larger orders.
Q:Can you provide more information about production and quote the best price?
A:Of course, but first we have to confirm your needs. According to your needs, we will design the most suitable processing procedures for you. Once confirmed the machine, we will quote our best price.
Q: How can I know your machine working well?
A: Before delivery, we will test and adjust the machine working condition for you, then you can use directly when you get it.
Q: Do you have a ISO certificate?
A: For every model of machine, it has a ISO certificate.
Q: Warranty period
A:We provide 2 years warranty, and provide online guidance
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