| Customization: | Available |
|---|---|
| After-sales Service: | Have |
| Warranty: | 2 Years |
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Corn Flour Processing Production Lines
Hebei Yuanda Shuangxuan Technology Co., Ltd. is your trusted partner in delivering comprehensive solutions for corn flour processing production lines. Our offerings include three robust, standard capacity models with daily outputs of 20 tons, 50 tons, and 100 tons, alongside tailor-made large-scale assembly lines to suit any factory size. Our production line incorporates dual technical approaches: double-rotor hammer-type crushing and roll-type crushing, ensuring every step from corn receiving, cleaning, and water conditioning to peeling, crushing, air separation, and packaging is seamlessly executed. Perfectly designed for grain processing applications-whether it's corn flour, wheat flour, sorghum flour, or cassava flour production-our line excels in diverse production needs like corn dry crushing and corn wet milling.
Core Process Flow:
(Taking the 50 Tons/Day Production Line as an Example)
1. Feeding and Cleaning Section
Raw Material Hopper: Designed for pit feeding, this versatile hopper is suitable for raw materials such as corn cobs and dry corn, boasting a capacity of ≥5 tons for seamless operation.
Screw Feeder (Frequency Control): Ensures steady and precise conveyance of raw materials, effectively coordinating with subsequent processes to eliminate blockages.
Vibrating Screen + Stone Remover: Featuring double-layer screening that meticulously removes impurities like soil and stones with an impressive impurity removal rate of ≥99%, guaranteeing raw material purity.
2. Water Conditioning and Peeling Section
Water Mixing Screw: Accurately controls water addition (error ≤±2%), achieving optimal corn humidity of 20%-25% to significantly enhance peeling efficiency.
Double Rice Mills: Employing 37kW high-power peeling units, each capable of yielding 5-8 tons per hour, with a remarkable peeling rate of ≥95% and a corn bran grain content of <1%.
Buffer Bin (with Level Gauge): Carefully regulates the moisturizing time (30-60 minutes) to guarantee thorough corn softening, thus reducing energy consumption during crushing.
3. Crushing and Packaging Section
Double-Rotor Crusher (Core Equipment):
Hammer-Type Crushing: Equipped with a standard 1.0mm screen plate, delivering an hourly capacity of 8-10 tons. Facilitates quick screen replacements (0.5-1.5mm, completed in under 10 minutes) to accommodate both coarse and fine powder needs.
Roll-Type Crushing (Optional): Specially designed for ultra-fine crushing (particle size ≤60 mesh), producing fine, uniform powder ideal for premium food processing.
Pulse Dust Collection Air Network: Synchronous air suction during crushing effectively reduces dust pollution, recovers valuable corn bran by-products, and enhances yield by 1%-3%.
Automatic Packing Scale: Offers precision automatic weighing and packing for 25kg/50kg specifications, with an error margin of ≤±50g and an impressive efficiency of ≥200 bags/hour.
| Equipment Type | Double-Rotor Hammer Crusher | Roller Crusher |
| Crushing Principle | High-speed hammer impact + screen cutting | Double-roller extrusion + shearing |
| Application | General-purpose crushing (corn flour, cassava flour, etc.) | Fine grinding (wheat flour, sorghum flour, etc.) |
| Particle Size Range | 0.5-1.5mm (adjustable) | 0.3-1.0mm (fine-grained) |
| Production Capacity | 5-15 tons/hour per unit | 3-8 tons/hour per unit |
| Maintenance Cost | Hammer lifespan ≥500 hours, low replacement cost | Roller skin lifespan ≥800 hours, professional debugging required |
Our esteemed company specializes in the production of high-performance grinding equipment, particularly those exceeding 15KW. We offer an extensive range of supporting equipment such as feeding systems, dust removal units, and conveying solutions. Furthermore, we provide comprehensive equipment packages that encompass design, manufacturing, and installation of grinding processes, tailored to meet the unique needs of each client. We excel in designing and assembling electric control cabinets, alongside offering top-tier automation upgrades. Our business is centered around providing innovative solutions that enhance operational efficiency and productivity. Our state-of-the-art equipment is renowned across various industries, including feed processing, pepper powder production, cellulose processing, and more. We cater to sectors like food, pharmaceutical, and chemical industries, delivering exceptional micro-grinding capabilities. Revered by high-end clientele and widely trusted by numerous users, our equipment is synonymous with quality and reliability.
Hebei Yuanda Shuangxuan Technology Co., LTD., established in 2003, stands at the forefront of innovation as a premier research and manufacturing powerhouse for shredders in China. Our commitment to excellence is evidenced by our impressive portfolio of invention and utility model patents. Proudly recognized as 'Hebei Province Science and Technology Small and Medium-sized Enterprises' by the esteemed Hebei Province Science and Technology Department, we embody technological advancement and industry leadership. In 2017, our innovation prowess was further acknowledged when we were honored as a provincial enterprise R & D institution, achieving Level B status. This accolade highlights our dedication to research and development, reinforcing our position as a beacon of innovation.
In 2018, our commitment to excellence was recognized when we proudly passed the rigorous ISO quality system certification. The following year, in 2019, we achieved another milestone by being honored as a 'high-tech enterprise' by the state. These accolades underscore our dedication to innovation and quality in every aspect of our operations.
Q:Can this crusher machine be customized?
A:Yes, we will try our best to meet your needs. If you have any special requirements, such as logo customization, please contact us. We will do our best to meet your needs as soon as possible.
Q:Why should you buy from us not from other suppliers?
A:Our company set development, manufacturing, after-sales service in one, strong technical force and we have a professional manufacturing team.We warmly welcome you to visit our factory in the future!
Q:Are you manufacturer?
A:Yes, we are manufacturer with more than 20 years' experience, and can supply any spare parts for the machine.
Q:If we are traders, may we get your permission to open a shop in our local area?
A:Sure, we're not just serving individuals, stores, and ranchers
Q:Does you have stock now?
A:Yes we have enough stock to meet your larger orders.
Q:Can you provide more information about production and quote the best price?
A:Of course, but first we have to confirm your needs. According to your needs, we will design the most suitable processing procedures for you. Once confirmed the machine, we will quote our best price.
Q: How can I know your machine working well?
A: Before delivery, we will test and adjust the machine working condition for you, then you can use directly when you get it.
Q: Do you have a ISO certificate?
A: For every model of machine, it has a ISO certificate.
Q: Warranty period
A:We provide 2 years warranty, and provide online guidance
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